Preheat oven to 400°F. Line a rimmed baking sheet with parchment paper.
Build the Onion Chips
Spread freshly shredded Parmesan into thin, wide rounds on the parchment — lacy and spread out, not piled in the center. Place onion slices, being careful not to seperate the rings, over each cheese round. Brush the onion with avocado oil and season with garlic powder, smoked paprika, and a pinch of kosher salt.
Bake
Bake 20–25 minutes until Parmesan is deep golden at the edges. Do not pull early; pale onions stay chewy.
Cool the Chips
Let the onion chips cool on the pan for 10–15 minutes before peeling.
Form Patties
Divide beef into 4 loose 4-oz portions. Do not pack. Press each gently into a thin patty slightly wider than your chips.
Cook the Patties
Heat a cast-iron or griddle over medium-high until very hot. Season patties with kosher salt just before they hit the pan. Cook for 3–4 minutes without moving until the crust releases cleanly. Flip, cook 2–3 minutes more.
Melt the Cheese
Add American cheese to each patty in the last minute. Cover with a dome or heatproof bowl for 45 seconds until fully melted.
Build the Stack
Build the burger: cheesy patty → onion chip → cheesy patty → onion chip on top.
Serve
Serve immediately with a fork and knife or wrapped loosely in parchment.
Notes
Use freshly shredded block Parmesan — pre-shredded won't crisp properly.
Let chips cool fully before building or they'll break.
This burger isn't meant to stay together when picked up, own it and use a knife and fork.